Customized lifting systems

Lifting systems as unique as your company

Each production company presents unique challenges in the handling of materials. Specific layouts, consolidated processes, special spaces: these are all elements that require custom-designed lifting solutions.

Impianti di sollevamento

At Eberle, for over 30 years we have been designing lifting systems that are born from listening carefully to your needs and translate into systems that are perfectly integrated into your operating environment.

Our approach always starts with a direct analysis at the customer’s site. We study the layout of the spaces, we understand the workflows, we identify the criticalities of the movement.

Only in this way we can create lifting systems that are not simple adaptations of standard solutions, but real projects designed ad hoc to optimize every aspect of your production.

Our customization process

Customized analysis and design

As Mauro Eberle says:

“We go visit the customer, we look at his workspace, let him show us where he has to move the material and where he has to take it. That is where the project is born tailored to that customer, to his environment, to his way of working. Nothing is ever the same.”

The path to your customized lifting system begins with an in-depth analysis of your needs. Our technicians visit your site directly to understand:

  • Space layout and structural constraints
  • Type and characteristics of the materials that must be handled
  • Workflows and operational objectives
  • Industry-specific safety requirements

Once the data has been collected, we enter the “creative” phase. Our team – with the support of the technical department – designs the frame structure, defines the position of the suction cups, chooses the most suitable compounds (soft mousse for porous materials, high-strength rubbers for hot sheets) and establishes the most suitable vacuum generation technology: electric motor, compressed air Venturi system or battery power for on-site work.

Impianti di sollevamento
Impianti di sollevamento

Timelines and phases of implementation

The construction process of our lifting systems follows a structured path:

Phase 1 – Project proposal (1-2 weeks): elaboration of the concept and detailed estimate based on the preliminary analysis.

Phase 2 – Executive design: development of technical drawings and CAD models, with constant interaction to verify every detail.

Step 3 – Approval and production (5-6 weeks): Production in our factories only begins after your complete validation.

Step 4 – Testing and installation: rigorous internal testing followed by installation at your site with staff training.

In-house production: quality assurance and flexibility

Skills and specialised departments

Our ability to make fully customised lifting systems comes from entirely in-house production.

The company organization includes:

  • Carpentry department for load-bearing structures
  • Turning and grinding precision components.
  • Painting with specific protective treatments
  • Assembly and quality control
  • Spare parts warehouse always supplied

Our departments work in synergy, ensuring that each piece is made with precision and that any changes can be introduced quickly, even during construction. The only exception is electric hoists, which are select from our reliable suppliers.

Technical skills

Our lifting systems can handle:

  • Standard loads up to 2000 kg without problems
  • Special solutions up to 5 tons for special applications
  • Flag, Shelf, Column or Deck Crane configurations
  • Integrated suction cup-lifting structure systems

We directly produce “flag cranes, bridges, small overhead cranes”, ensuring perfect integration between lifting system and suction cups.

Specific solutions for each branch

Manufacturing industry

For the industrial sector, our lifting systems offer:

  • Integration with existing production lines
  • Systems for handling sheet metal up to 17 metres
  • Solutions for loads weighing up to 235 tonnes
  • Automation of machine loading/unloading processes

Building and construction

In the construction sector, we specialise in lifting systems for:

  • Handling of sandwich and insulated panels
  • Installation of windows and curtain walls
  • Autonomous battery systems for construction sites
  • Configurations resistant to external conditions

Crafts and SMEs

For craft companies, we design lifting systems that are:

  • Compact and optimized for small spaces
  • Modular and scalable according to business growth
  • With low investment but high performance
  • Easy to use even by a single operator

Certified safety and exclusive innovation

Rigorous testing and certification

Each plant is subjected to “both theoretical and practical calculations”, with documented detachment tests. Our collaboration with the University of Padua has produced in-depth studies on the security of our systems, culminating in a dedicated thesis that certifies the reliability of our solutions.

Unique pneumatic alarm system

One innovation that sets us apart is our “pneumatic visual acoustic alarm” that “works pretty much all the time,” unlike our competitors’ battery-powered systems. This technology, never successfully replicated, guarantees maximum operational safety in all conditions.

Full service: from concept to maintenance

Installation and training

Our service includes:

  • Internal teams dedicated to installation
  • Comprehensive training of operator personnel
  • On-site testing with tests on real materials
  • Technical documentation and complete certifications

Ongoing assistance and maintenance

After-sales service is a cornerstone of our service:

  • mandatory scheduled maintenance
  • Interventions on any system (even non-Eberle)
  • Spare parts also available for dated models
  • Ongoing technical support and regulatory advice

Competitive advantages of customised lifting systems

Maximized operational efficiency

Customised lifting systems ensure:

Seamless integration

into existing layout

Workflow optimization

Reduction of handling times

Measurable productivity gains

Measurable

productivity gains

Superior security and compliance

  • Design according to UNI EN 13155 standards
  • Redundant safety systems on request
  • CE certification and complete documentation
  • Specific training for each application

Fast ROI and economic benefits

The investment in customised lifting systems is repaid through:

  • Drastic reduction in accidents
  • Decrease in labour required
  • increase in operating speed.
  • Less damage to the materials handled
  • Privileged assistance and reduced downtime

Eberle experience at your service

With over 30 years of experience, we have faced complex challenges in every sector. We derive our ability to create customized lifting systems from our in-depth knowledge of materials:

This experience translates into solutions that are not “always the same”, but perfectly calibrated to your specific needs, ensuring:

  • Maximum operative efficiency
  • Certified safety
  • Reliability over time
  • Continuative support

Contact us

Contact us for a free consultation: our technicians will visit your site to design the perfect lifting system for your needs.

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